swinwing arm forging robot for bearing rings process

Specially designed for forging bearing rings, equipped with a rotating function at the end, suitable for multi process continuous forging of circular workpieces (such as upsetting → forming → bottom cutting → hole expansion → diameter adjustment).
Adopting a servo drive system, it has high operating accuracy, with a beat rate of 10-15 beats per minute, and supports three station synchronous forging
Old line automation renovation plan
When retrofitting existing equipment, it is recommended to use a three-axis swing arm robotic arm:
Configure one material receiving machine, one single-sided stepping beam manipulator, and one three-axis manipulator (with manual hole drilling/diameter adjustment assistance).
Suitable for bearing rings weighing less than 3kg, the punching machine needs to meet the requirements of simultaneous forging at two stations and the lower mold with an ejection mechanism
3、 Key technical points
Mold and ejector mechanism
Mechanical/hydraulic ejector mechanism needs to be installed under the forming mold to ensure that the forging is detached from the lower mold; The bottom cutting process requires the addition of a material removal mechanism to prevent adhesion.
The mold cooling and lubrication system is crucial for extending its lifespan.
Process adaptability
Seven types of conical bearing rings: using sleeve forging technology (outer and inner ring parting forging), combined with a stepper beam manipulator to achieve full process automation.
Temperature control: Two fire heating (500-600 ℃ shearing → 1050 ℃ secondary heating), after sizing, the conveyor line is air-cooled+water mist cooled to prevent deformation 812.
4、 Implementation effectiveness
Material utilization rate improvement: The cold and hot composite rolling process (such as the Henan Bearing scheme) has increased the material utilization rate from 60% to 85%.
Cost optimization: Automation transformation reduces reliance on manual labor, solves the problem of high temperature and noise environment recruitment, and reduces